Friday, October 28, 2011

How does a Metal Spinning Machine Work?

       The metal spinning machine is a device used to shape a metal. Metal spinning, also known as spin forming or spinning, is a metalworking process by which a disc or tube of metal is rotated at high speed and formed into an axially symmetricpart. Spinning can be performed by hand or by a metal spinning machine. Metal spinning ranges from an artisan's specialty to the most advantageous way to form round metal parts for commercial applications. Artisans use the process to produce architectural detail, specialty lighting, decorative household goods and urns. Commercial applications include rocket nose cones, cookware, gas cylinders, brass instrument bells, and public waste receptacles. Virtually any ductile metal may be formed, from aluminum or stainless steel, to high-strength, high-temperature alloys. The diameter and depth of formed parts are limited only by the size of the equipment available.
       The spinning process is fairly simple. A formed block is mounted in the drive section of a lathe. A pre-sized metal disk is then clamped against the block by a pressure pad, which is attached to the tailstock. The block and work piece are then rotated together at high speeds. A localized force is then applied to the work piece to cause it to flow over the block. The force is usually applied via various levered tools. Simple work pieces are just removed from the block, but more complex shapes may require a multi-piece block. Extremely complex shapes can be spun over ice forms, which then melt away after spinning. Because the final diameter of the work piece is always less than the starting diameter the work piece must thicken, elongated radially, or buckle circumferentially.

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